What are repeat work orders?
Repeat work orders are jobs raised more than once against the same asset and failure mode within a period. They are a direct measure of rework: effort spent on problems that were treated as symptoms rather than fixed at the root cause.
Benchmark
| Benchmark | |
|---|---|
| Good | Low and falling, with the top repeat offenders actively being eliminated. |
| Warning sign | A high or persistent repeat rate means the plant is paying to fix the same failures again and again. |
Why it matters
Repeat work orders are some of the easiest money to recover because they are already visible in the data. Each one is a fix that did not hold. Ranking assets by repeat-work cost almost always reveals a short list responsible for a large share of avoidable spend.
How to improve it
Identify the top repeat offenders by cost, run root-cause analysis on them, and verify the fix actually held over the following months.
Frequently asked questions
How do you reduce repeat work orders?
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