Practitioner guides to fixing plant losses
Step-by-step playbooks for reducing reactive maintenance, clearing backlog, improving wrench time and schedule compliance, and running the daily rhythm that holds the gains.
How to Reduce Reactive Maintenance
Reduce reactive maintenance by first measuring the reactive share honestly, then protecting time for planned work...
How to Clear a Maintenance Backlog
Clear a maintenance backlog by separating ready work from total backlog, scoping and planning the work so it is...
How to Calculate the Cost of Unplanned Downtime
Calculate unplanned downtime cost by multiplying downtime hours by the lost contribution margin per hour, then adding...
How to Improve Maintenance Schedule Compliance
Improve schedule compliance by building a realistic, fully resourced weekly schedule from a ready backlog, protecting...
How to Improve Maintenance Wrench Time
Improve wrench time by removing the causes of waiting: plan and kit jobs before they reach the floor, hold a ready...
How to Reduce Maintenance Overtime
Reduce maintenance overtime by attacking the reactive work that drives emergency hours, planning and scheduling so jobs...
How to Run a Daily Maintenance and Production Control Meeting
Run a daily control meeting that is short, action-oriented, and focused on the next 24 hours: review the day's plan and...
How to Reduce Rework and Repeat Work in Maintenance
Reduce rework by tracking repeat work orders as defects, running root-cause analysis on the highest-cost offenders...
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