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What is the difference between leading and lagging maintenance KPIs?

Quick answer

Lagging maintenance KPIs measure outcomes after they happen, such as unplanned downtime and reactive percentage. Leading KPIs measure the behaviours that drive those outcomes, such as schedule compliance, PM compliance, and planned work percentage. A balanced scorecard uses leading KPIs to change results before they show up in the lagging ones.

Most plants report lagging KPIs, which tell you the result after it is too late to change it. Leading KPIs measure the disciplines that produce those results, so they give you a chance to intervene. Managing the leading indicators is how you bend the lagging ones.

DimensionLeading KPIsLagging KPIs
What they measureBehaviours that drive resultsOutcomes after they occur
ExamplesSchedule compliance, PM compliance, planned work %Unplanned downtime, reactive %, OEE
UseSteer the operation in time to actConfirm whether the strategy worked
Risk if used aloneActivity without outcomeKnowing too late to change it
The takeaway

Track both, but manage the leading KPIs daily, because they are the levers you can still move. The lagging KPIs are the scoreboard, not the steering wheel.

Frequently asked questions

Which maintenance KPI should we manage day to day?
Manage the leading indicators day to day, especially schedule compliance and planned work percentage, because they drive the lagging outcomes like reactive percentage and downtime.

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